SMT, PCB Electronics Industry News

Gas Detection

May 24, 2021

Gas Detector

A gas detector measures and indicates the concentration of certain gases in the air via different technologies. Typically, a gas detector is employed to prevent toxic exposure and fire, gas detectors are often battery-operated devices used for safety purposes. They are manufactured as portable or stationary (fixed) units and work by signifying high levels of gases through a series of audible or visible indicators, such as alarms, lights, or a combination of signals. While many of the older, standard gas detector units were originally fabricated to detect one gas, modern multifunctional or multi-gas devices are capable of detecting several gases at once. Some detectors may be utilized as an individual unit to monitor small workspace areas or units can be combined or linked together to create a protection system.

As detectors measure a specified gas concentration, the sensor response servers as the reference point or scale. When the sensor’s response surpasses a certain pre-set level, an alarm will activate to warn the user. There are various types of detectors available and the majority serve the same function: to monitor and warn of a dangerous gas level. However, when considering what type of detector to install, it is helpful to consider the different sensor technologies.

Gas detectors are categorized by the type of gas they detect: combustible or toxic. Within this broad categorization, they are further defined by the technology they use: catalytic and infrared sensors detect combustible gases and electrochemical and metal oxide semiconductor technologies generally detect toxic gases.

Electrochemical sensors or cells are most commonly used in the detection of toxic gases like carbon monoxide, chlorine and nitrogen oxides. They function via electrode signals when gas is detected. Generally, these types of detectors are highly sensitive and give off warning signals via electrical currents. Various manufacturers produce these detectors with a digital display.

In its typical construction, an electrochemical detector sandwiches an ion conductor between a sensing electrode and a counter electrode. When a gas such as carbon monoxide comes into contact with a sensing electrode, the gas oxidizes through a chemical reaction with water molecules in the air. In this reaction, hydrogen protons flow through the ion conductor to the counter electrode while electrons flow to it by a conductive path. This current is measured to determine the level of toxic gas present.

Metal Oxide Semiconductors or MOS are also used for detecting toxic gases (commonly carbon monoxide) and work via a gas-sensitive film that is composed of tin or tungsten oxides. Heated to a high temperature, the film produces free electrons which flow easily through the material, generating current. In the presence of air, these free electrons combine with oxygen in the atmosphere, restricting the number of free electrons available that flow through the sensing material. As the air is displaced by another gas such as carbon monoxide, fewer oxygen molecules combine with the free electrons, allowing more electron flow through the sensing material. The fewer oxygen molecules available, the greater the current flow. The resistance of the sensor correlates to the amount of reducing gas in the atmosphere.

Generally, metal oxide sensors are considered efficient due to their ability to operate in low-humidity ranges, as opposed to electrochemical sensors that require humidity in their operation. In addition, they are able to detect a range of gases, including combustibles. They are used in CO detectors, gas sniffers, refrigerant leak detectors, etc.

Catalytic sensors represent a large number of gas detector devices that are manufactured today. This technology is used to detect combustible gases such as hydrocarbons and works via catalytic oxidation. The sensors of this type of detector are typically constructed from a platinum treated wire coil that serves as the detecting element. In addition, a second wire acts as a compensating element. As a combustible gas comes into contact with the catalytic surface, it is oxidized and the wiring resistance is increased by heat. No change occurs in the resistance of the compensating element in the presence of combustible gas; it serves to compensate for changes in ambient conditions. A bridge circuit is typically used to indicate the resistance change. Because these sensors need a certain level of oxygen present to combust the combustible gas, they will not work in zero- or low-oxygen atmospheres.

Although detectors are an essential application for home and commercial safety, they are also employed in numerous industrial industries. Gas detectors are used in welding shops to detect combustibles and toxics and in nuclear plants, to detect combustibles. They are also commonly used to detect hazardous vapours in wastewater treatment plants.

Gas detectors are very efficient in confined spaces where there is no continuous employee occupancy. Such spaces include tanks, pits, vessels and storage bins. Detectors may also be placed at a site to detect toxins prior to occupant entry.


Gas Detectors are available through Quick Time Engineering Inc.


Quick Time Engineering Inc is an international company with offices and distribution networks in the USA, Hong Kong, Europe and Malaysia.

In its 20 years of operation since 1998, Quick Time Engineering Inc had emerged from a local engineering company with a single staff that provided solutions in factory automation to become nowadays a company that serves the Oil & Gas industries, EPC contractors, System Integrators and other industrial automation and process control companies worldwide. Customers from over 50 countries worldwide trust us with their need for process control instruments and industrial automation products.

For more information about Quick Time Engineering Inc, visit www.quicktimeonline.com or email enquiry@quicktimeonline.com

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