Automotive ECUs polyurethane potting and encapsulate machine Dispensing and potting of electronic control units ECUs

Automotive ECUs polyurethane potting and encapsulate machine Dispensing and potting of electronic control units ECUs Description:

Whatsapp 0086 134 2516 4065
Vacuum booster pressure sensor potting machine, DPS differential pressure sensor potting machine, Hall effect position sensor potting machine, Temperature sensor potting machine, Tire pressure sensor potting machine,Potting and encapsulation for Pressure Sensors ,TPMS sensor potting machine

Whatsapp 0086 134 2516 4065
Sensors are potted in order to permanently protect electronic components from external influences such as heat, moisture, vibration, or chemical influences. our dispensing pumps ensure high-precision, high-quality potting processes in the most diverse applications. In combination with the appropriate one or two-component potting materials for the respective application, perfect, customer-specific solutions are created. Depending on the application, the dispensing pumps master a variety of challenges.

OUR  system accurately meters, mixes and dispenses two-component medium to low-viscosity materials for potting, gasketing,sealing, encapsulation and syringe filling. For variable ratio dispensing, the system handles ratios from 1:1 to 10:1.
The system is composed of material tank, metering pump, metering motor, material pipe, two component valve, motor for dynamic stirring, mixing tube and 3 axis robotic arms. Two kinds of glue are separated before they mix in mixing tube, so the glue will not cure in devices. Glue valve is with vacuum function to keep thin fluid from dripping. Other optional functions include:
Tank stirring function;
Tank defoaming function;
Thermostat heating function on Tank, pipe, and valve;

Features:

Features:

1. Automatic metering and mixing, touch screen PLC control system, English operation interface allow easy to set parameters;
2. Big LCD screen displays various processing data;
3. Easy programming of dots, stripes, arcs, compound arcs and patterns on different planes;
4. Gluing speed and timing can be set;
5. CAD file can be imported and turned to be dispensing patterns, and downloaded via USB; (optional function)
6. Mixing ratio 1:1-1:10 and gluing volume can be set and adjusted as per actual need. Dynamic mixing ensure two component glue to be mixed to a fully homogeneous consistency;
7. Metering, mixing and gluing simultaneously;
8. Two tanks keep A glue and B glue separately;
9. Liquid level sensor, alarm function;
10. Tank stirring and vacuum defoaming function optional;
11. Auto cleaning; The cleaning mode can be manually or automatically, manual mode just remove the mixing tube then soak into cleaning agent, after 10 min take out and clean with compressed air, Automatic mode only need to operate the cleaning switch on touch screen within 1 minute to complete;
12. Glue tank/metering pump/glue pipe heating function (optional);
13. Vacuum control keeps thin fluids from dripping;
14. Unique control system which will not influenced by air pressure factor, ensures optimal dispensing performance;
15. XYZ axis can be programmed to dispense glue along desired patterns.
Application Area:
1. Electrical Products: Electronic parts, integrated circuits, circuit board solder paste, fixed and dust and moisture protection, LCD liquid crystal screen, speakers, headphone, audio, LED, optical lens, SMD transformers, relays.
2. Communication Products: Keypad, mobile phone casing bonding, radio, telephone, Computers, MP4, electronic toys, chassis bonding, switches, connectors, plug cable.
I.Machine description and working principle
Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio of glue. The glue are stored in two barrels separately, according the glue weight ratio and volume demand automatic metering by two sets of precision pump, supply to a mixing device fully mixing, and then potting/dispensing the desired products.
II.Main Function:
1.Automatic metering and mixing
2.Manual Gluing
3.Auto alarm for lack of material or full material
4.Gluing ratio and quantity adjustable
5.Auto cleaning
6.Glue tank Vacuum Defoaming (Optional)
7.Glue barrels,metering pump,glue pipe can be heating (Optional)
III.Specification:
Mixing Ratio100:100-10:100(1:1-1:10) Adjustable
Metering precision±1%
Outflow speed1g/sec-15g/sec
Mixing precision±1%
Mixing modeDynamic mixing /Static mixing
Glue ViscosityLower than 20000 CPS(mPa·s)
Control modePLC + Touch Screen
Control systemIndependent R&D
Measuring modeStepping motor/High-precision, wear-resistant,
long-life Gear pump
Working voltageAC 220V 50Hz/60Hz
Power requirement3.55KW
Air pressure requirement4.5-8KG
Machine Dimension1500(L)*1200(W)*1500(H)mm
Weightapprox 260 KG
Work environmentHumidity: 20%~98%RH; Temperature: 0~+40°c

Suitable Material: For waterproof, adhesive, fixed two-component adhesive.
Such as: Crystal or less additive glue --Silicone, epoxy, polyurethane(PU), etc.
Applications:LED products ,Crafts,Electronic components
Such as:Wall washer light, LED bar, LED strip, Ads module, Sensor, Photovoltaic module, Photovol­taic inverter .etc
IV:Application
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