Glue Potting electronics Machine using silicone RTV-2 gels and paste for solar modules,junction boxes, IGBTs , sensors, CPUs

Glue Potting electronics Machine using silicone RTV-2 gels and paste for solar modules,junction boxes, IGBTs , sensors, CPUs Description:

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Industrial 3 axis glue dispenser robot for pcb electronics sealing adhesive dispenser ab glue filling machine potting machine SPD Potting machine

Our AB Potting machine helps AB compounds offer superior protection for electronic circuits industryOur Universal equipment is widely works for epoxies, silicones and polyurethane compounds , we configure different functions for the features of different compound to meet up with the production purposes .

Machine with tank stirring vacuum degas functions ,which can help compounds to remove air bubble easily and arrived the good potting status .

Removing air bubbles is very important.Vacuum degassing remains a critical processing step. The best technique for vacuum degassing is referred to as "bumping degas" which is alternately pulling and relaxing a vacuum in 30- to 60-second cycles.Machine Congigurations Introduction :1. Working Mode: controlled by PLC module and MCGS touch screen.2.High precision valve: high speed, glue off clean, no glue drawing, no dropping. 3. Core metering pump specially design for different material from low to high viscosities. 4. Mix glue A & B more evenly; no more or no less for agent B.Working principle :Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Our system accurately meters, mixes and dispenses two-component medium to low-viscosity materials for potting, gasketing,sealing, encapsulation and syringe filling. For variable ratio dispensing, the system handles ratios from 1:1 to 10:1.

The system is composed of material tank, metering pump, metering motor, material pipe, two component valve, motor for dynamic stirring, mixing tube and 3 axis robotic arms. Two kinds of glue are separated before they mix in mixing tube, so the glue will not cure in devices. Glue valve is with vacuum function to keep thin fluid from dripping. Other optional functions include:

Tank stirring function;

Tank defoaming function;

Thermostat heating function on Tank, pipe, and valve;

Features:

1. Automatic metering and mixing, touch screen PLC control system, English operation interface allow easy to set parameters;

2. Big LCD screen displays various processing data;

3. Easy programming of dots, stripes, arcs, compound arcs and patterns on different planes;

4. Gluing speed and timing can be set;

5. CAD file can be imported and turned to be dispensing patterns, and downloaded via USB; (optional function)

6. Mixing ratio 1:1-1:10 and gluing volume can be set and adjusted as per actual need. Dynamic mixing ensure two component glue to be mixed to a fully homogeneous consistency;

7. Metering, mixing and gluing simultaneously;

8. Two tanks keep A glue and B glue separately;

9. Liquid level sensor, alarm function;

10. Tank stirring and vacuum defoaming function optional;

11. Auto cleaning; The cleaning mode can be manually or automatically, manual mode just remove the mixing tube then soak into cleaning agent, after 10 min take out and clean with compressed air, Automatic mode only need to operate the cleaning switch on touch screen within 1 minute to complete;

12. Glue tank/metering pump/glue pipe heating function (optional);

13. Vacuum control keeps thin fluids from dripping;

14. Unique control system which will not influenced by air pressure factor, ensures optimal dispensing performance;

15. XYZ axis can be programmed to dispense glue along desired patterns.

Application Area:

1. Electrical Products: Electronic parts, integrated circuits, circuit board solder paste, fixed and dust and moisture protection, LCD liquid crystal screen, speakers, headphone, audio, LED, optical lens, SMD transformers, relays.

2. Communication Products: Keypad, mobile phone casing bonding, radio, telephone, Computers, MP4, electronic toys, chassis bonding, switches, connectors, plug cable.

I.Machine description and working principle

Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio of glue. The glue are stored in two barrels separately, according the glue weight ratio and volume demand automatic metering by two sets of precision pump, supply to a mixing device fully mixing, and then potting/dispensing the desired products.

II.Main Function:

1.Automatic metering and mixing

2.Manual Gluing

3.Auto alarm for lack of material or full material

4.Gluing ratio and quantity adjustable

5.Auto cleaning

6.Glue tank Vacuum Defoaming (Optional)

7.Glue barrels,metering pump,glue pipe can be heating (Optional)

ITEMParameter

Mixing ratio1:1--10:1 adjustable

Working rangeCan be customized Displacement speed300mm/s(speed)Out-glue speed1-12g/s per single pumpAccuracy±2%(output volume)±2%(mixing)tolerance≤0.2mmFlow controlDigital inputProgram memory99pcs-999pcsMotion trailDot , line ,curve ,circleAutomatic controlling systemTouch screen (to achieve program programming, modification, storage and so onOut-glue control systemAB glue back suction valve, achieve AB glue independent operationProgrammaticallyTech programming/or computer systems (Micro software Windows 7,Windows10 optional)Mixing methoddynamic mixingPower supply220V/50Hz/1500W without heatingAir source0.5-0.8MpaViscosity range50-20000cpsA tank10L 25L 40L stainless tank(optional)B tank10L 25L 40L stainless tank(optional)OthersAB tank ,A pump,AB pipeline heating function

Epoxy resin electronic products machinery vacuum casting machine pu glue machine automatic ab glue machine adhesive machinesOur Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity. More machine types and designs to suits for different application processes requirements

XYY meter mix movable system (Automatic gluing dispensing machine )

More machine serious are for your optionalOur equipment are designed to mix and dispense adhesives accurately and apply resin to filteraccurately by 3-axis dispensing robot.Some machines dispense only one mix ratio, while our machine can cover a range of ratios.The filter manufacturer can quickly recoups the investment through using our equipment , since the high productivity can savings the cost for bulk production.Applications:

1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts.....Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling