SMT Offline AOI Inspection Machine ZW 500
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SMT Offline AOI Inspection Machine ZW 500 |
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SMT Offline AOI Inspection Machine ZW 500 Description:
SMT Offline AOI Inspection Machine ZW 500
- Dimension:900*1100*1350 mm
- PCB width:30x30-450x330mm
- Inspection Component: 0402 chip
- Weight:Aprox. 450kg
- Product description: SMT Offline AOI Inspection Machine ZW 500
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INQUIRY
SMT Offline AOI Inspection Machine ZW 500
SMT AOI machine Specification
The vector analysis algorithm and the multiple detection algorithms are combined to achieve the best detection side capability.
The full version matches multiple pieces of detection at any position.
Smart camera barcode recognition system (identifying 1D code and 2D code).
Multi-line monitoring system, all production line production status is clear at a glance.
The remote programming and debugging control functions are used together, and the software control performance is stronger.
Multifunctional high precision new algorithm new interface
Custom IPE separately assigns light sources based on current components
Users can customize the image source with simple expressions, and different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image.
Full-page detection.
Multi-piece detection function for any position of the entire PCB.
More intuitive and fast NG OK image.
The programming interface of the introduction, regardless of the PCB size, the PCB is in the visible range.
Imported servo control system
All major components are made of internationally renowned brands, with high service life and low failure rate under the premise of ensuring the running stability and motion accuracy of the equipment.
With high color reproduction effect, combined with high-resolution and high-definition optical telecentric lens, the product has high discrimination and high-definition image, providing high-definition image output for AOI equipment.
5.0M pixel-level telecentric optical lens.
Based on its unique optical properties: high resolution, ultra-wide depth of field, ultra-low distortion and unique parallel light design, it brings a qualitative leap to machine vision precision inspection.
Inspection System & Optical System
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project |
Specifications |
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Optical system |
Camera |
5 million Gigabit network color high speed camera |
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Resolution |
10/15/20 micron/dot (optional) comes standard with 15 micron/point (corresponding to FOV: 36mm*30mm) |
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Optical lens |
5.0M pixel telecentric lens, depth of field: 8mm - 10mm |
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Light source system |
RGB ring multi-angle LED structure light source |
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Light source control system |
Digital constant current controller |
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Image processing speed |
FOV processing speed |
<170 milliseconds |
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Movement speed |
Up to 700 milliseconds |
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Detection speed |
3500 square millimeters / second |
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Characteristics |
IPE is an abbreviation of Image Processing Expression, which allows users to customize the image source with simple expressions. Different algorithms can combine different effects, which can greatly improve the detection rate and reduce the false positive rate. The image source in the Qubit AOI system can understand the dot matrix of pixels. Each pixel is represented by data from 1 to 4 channels. The IPE expression can independently calculate each pixel in the image source to generate a new image. Can detect multiple pieces anywhere in the class |
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operating |
Graphical offline programming and debugging, accurate automatic positioning of micron, fast process, support for remote offline debugging, does not affect the normal test of equipment |
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Mark |
Points |
2 common Mark points can be selected to automatically correct the horizontal Mark |
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Test content |
Solder paste printing |
Skew, Wuxi, Shaoxi, Duoxi, Open circuit, pollution, bridging |
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Patch |
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, breakage, pollution, bridging, multiple pieces of IC bending foot |
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After reflow soldering |
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken, pollution, Wuxi, Shaoxi, multi-tin, fake welding, solder ball IC bending position any position |
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After wave soldering |
Insert needle, Wuxi, Shaoxi, Duoxi, fake solder, tin bead, tin hole, short circuit, multiple pieces in any position |
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Red rubber board |
Missing parts, offset, skew, tombstone, side stand, flip, polarity reverse, wrong piece, broken,Yijiao, multiple pieces in any position |
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PCB size |
30 × 30 mm ~ 450 × 330 mm (can be customized according to customer requirements) |
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P CB thickness |
0.3 mm to 6 mm |
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PCB warpage |
≤6 mm (with fixture-assisted correction) to eliminate the effects of PCB deformation (special requirements can be customized) |
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Part height |
The net height of ≤35mm is ≤70mm (special requirements can be customized) |
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Minimum part |
01005 components, 0.3 mm pitch and above IC |
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X, Y platform |
Drive device |
AC servo motor system |
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Precise positioning |
≤8 microns |
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Y marble platform |
Precise positioning |
≤6 microns |
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Control System |
operating system |
Windows8-64Bit |
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Computer host |
I5 CPU, 8G, GPU graphics, 16G RAM, 128G solid state drive, 1TB mechanical hard drive |
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monitor |
22-inch LCD widescreen display |
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Other parameters |
Mechanical dimensions |
90 cm × 110 cm × 135 cm (height with feet) |
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weight |
About 450 kg |
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power supply |
AC 220 volts ± 10%, frequency 50/60HZ, rated power 600W |
Off line AOI Inspection machine Future:
1. HD image, easy for 01005 chip.
2. Full color image statistics analysis
3. Optical character recognition(OCR)
4. IC bridge analysis
5. Color analysis
6. Graphics similarity
7. Black white ratio analysis
8. Intensity analysis
9. Non linear color analysis
10. CAD data input and output
11. MPF technology, fast programming
12. Camera barcode identification(1D&2D)
13. Spare component library
14. Auto double side test
15. Auto skip test
16. SPC
17. Off line inspection system
18. NG Rate<99%, Repeat accuracy<3 pcs, False Negative<10PPM, False Positive<5000PPM.
Keywords:
AOI Machine, Offline AOI Machine, SMT AOI Machine,PCB AOI Machine
Flason Electronic Co.,ltd provide a full smt assembly line solutions, including SMT reflow oven, wave soldering machine, pick and place machine, solder paste printer, PCB loader,PCB unloader, chip mounter, SMT AOI machine, SMT SPI machine, SMT X-Ray machine,SMT assembly line equipment, PCB production Equipment smt spare parts etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:008613691605420, Skype: flasonsmt, Email: sales@flason-smt.com
FAQ
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. Gold supplier on Alibaba !
B. Trade assurance to US$54,000 !
C. Best price & Best shipping & Best service !
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CONTACT US
Contact: Andrey
Phone: 13691605420
Tel: 0755-85225569
Email: sales@flason-smt.com
Add: Flason Industry park Shajing Town Baoan district shenzhen China 518104
When SMT matter to your business, partner with Flason. Where innovation takes form.
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SMT Offline AOI Inspection Machine ZW 500 was added in Nov 2018
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