P.M.D. Process Monitor Device - Repair problem feeders/nozzles before defects occur

P.M.D. Process Monitor Device - Repair problem feeders/nozzles before defects occur Description:

Eliminate Human Error During the Changeover and Assembly Process.

The Process Monitor Device (P.M.D.) is designed to eliminate human error during the change over and assembly process. The system will monitor all part errors. On the operator screen, a graphical representation will display both feeder and nozzle errors. This allows operators to repair problem feeders or nozzles before defects can be caused. In short, data generated from the P.M.D. will allow quick diagnosis of production issues as well as satisfy management reporting requirements.

How Does It Work?

• Feeders are given a unique ID
• When parts are loaded, they are attached to the feeder. The operator scans in:
  • part number
  • quantity
  • vendor information
  • data code
  • feeder ID number
• The P.M.D. identifies feeder changeovers based on the current program
• The P.M.D. will track the feeder and part location whether it is on a machine or rack waiting to be used
• All data is stored on a SQL database. Reports can be generated from anywhere in the facility. Customized reporting is available.

Benefits of the P.M.D.

• Eliminate human error (wrong parts on the machine)
• Automated changeover (reduces changeover time)
• Simplify troubleshooting (preempt defects)
• Traceability (parts usage, data codes, vendors)
• Locations of feeders and parts assigned are known
• Records both cycle and down time

Features of the P.M.D.

• Real-Time Machine Monitoring and Display. When used with your Fuji equipment you are able to monitor errors as they are occurring.
• Pre-Changeover Reports. This allows the operator to view changeovers in advance and verify that parts needed are loaded on feeders and ready ahead of time. Allows for Kitting ahead of time for reduced changeovers.
• Automated Changeover Process. The P.M.D. guides the operators through the changeover process, allowing only the change out of feeders that are required by the current recipe.
• Part Number Verification During Feeder Loading. Since the feeder and the part number are scanned at the time the feeder is loaded, the part number is verified against the recipe to prevent wrong parts.
• Nozzle Size Verification During Feeder Loading. The nozzle size used for the current part number is shown to aid in loading the correct feeder for the current part.
• Feeder Maintenance Scheduling. The number of pickups from each feeder can be tracked to assist in scheduling feeder maintenance.
• Recipes can be Imported or Captured. Recipes can be captured automatically when programs are transferred to the Fuji equipment, or can be imported from another source.
• The P.M.D. database can be searched from the Operator Controller. This allows the search for part locations, feeders, etc.
• Closed Loop system for additional verification. Real-Time verification of feeders during the board build process.