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Enhanced X-Ray Inspection of Solder Joints in SMT Electronics Production using Convolutional Neural Networks

Technical Library | 2023-11-20 18:10:20.0

The electronics production is prone to a multitude of possible failures along the production process. Therefore, the manufacturing process of surface-mounted electronics devices (SMD) includes visual quality inspection processes for defect detection. The detection of certain error patterns like solder voids and head in pillow defects require radioscopic inspection. These high-end inspection machines, like the X-ray inspection, rely on static checking routines, programmed manually by the expert user of the machine, to verify the quality. The utilization of the implicit knowledge of domain expert(s), based on soldering guidelines, allows the evaluation of the quality. The distinctive dependence on the individual qualification significantly influences false call rates of the inbuilt computer vision routines. In this contribution, we present a novel framework for the automatic solder joint classification based on Convolutional Neural Networks (CNN), flexibly reclassifying insufficient X-ray inspection results. We utilize existing deep learning network architectures for a region of interest detection on 2D grayscale images. The comparison with product-related meta-data ensures the presence of relevant areas and results in a subsequent classification based on a CNN. Subsequent data augmentation ensures sufficient input features. The results indicate a significant reduction of the false call rate compared to commercial X-ray machines, combined with reduced product-related optimization iterations.

Siemens Process Industries and Drives

TR7500 SIII CI Conformal Coating Inspection Solution

Videos

TR7500 SIII CI brings easy Conformal Coating Inspection that combines a multi-camera optical design with specialized multi-phase lighting to inspect UV-active Conformal Coatings. Included angle view cameras ensure the TR7500 SIII CI identifies even t

TRI - Test Research, Inc. USA

The principle of vacuum soldering system is explained in this paper

Industry News | 2019-12-16 22:45:13.0

Vacuum soldering system is a kind of process welding furnace for high-end products, such as laser devices, aerospace, electric cars and other industries, compared to the traditional chain furnace, has great technical advantages.

Beijing Technology Company

Formic Acid Horizontal Reflow Oven h5

Formic Acid Horizontal Reflow Oven h5

New Equipment | Reflow

Formic Acid Horizontal Reflow Oven H5 Features Formic Acid Horizontal Reflow Oven H5: 1, high vacuum degree: 0.01 mbar high vacuum, vacuum degree of cavity numerical real-time display, and can control and adjust 2, vacuum pumping speed, after 50 m

Beijing Torch Co.,Ltd

Nihon Superior Shanghai to Exhibit at NEPCON China 2012 Implementing Lead-Free Soldering with Cost Reduction and Reliability

Industry News | 2012-03-28 15:59:44.0

Nihon Superior Shanghai Co. Ltd., a subsidiary of Nihon Superior Co. Ltd. will showcase a new and expanded range of products based on its SN100C® silver-free, lead-free solder at the upcoming NEPCON China 2012 exhibition in Shanghai.

Nihon Superior Co., Ltd.

Ersa Receives Mexico Technology Award for New EXOS Convection Reflow with Vacuum

Industry News | 2020-10-27 12:43:49.0

Kurtz Ersa Inc., a leading supplier of electronics production equipment,received a 2020 Mexico Technology Award in the category of Soldering Equipment – Convection for its EXOS 10/26 convection reflow soldering system. The award was announced during a Virtual Awards Ceremony on Monday, October 26, 2020.

kurtz ersa Corporation

The Risk And Solution For No-Clean Flux Not Fully Dried Under Component Terminations the Risk And Solution For No-Clean Flux Not Fully Dried Under Component Terminations

Technical Library | 2020-11-24 23:01:04.0

The miniaturization trend is driving industry to adopting low standoff components or components in cavity. The cost reduction pressure is pushing telecommunication industry to combine assembly of components and electromagnetic shield in one single reflow process. As a result, the flux outgassing/drying is getting very difficult for devices due to poor venting channel. This resulted in insufficiently dried/burnt-off flux residue. For a properly formulated flux, the remaining flux activity posed no issue in a dried flux residue for no-clean process. However, when venting channel is blocked, not only solvents remain, but also activators could not be burnt off. The presence of solvents allows mobility of active ingredients and the associated corrosion, thus poses a major threat to the reliability. In this work, a new halogen-free no-clean SnAgCu solder paste, 33-76-1, has been developed. This solder paste exhibited SIR value above the IPC spec 100 MΩ without any dendrite formation, even with a wet flux residue on the comb pattern. The wet flux residue was caused by covering the comb pattern with 10 mm × 10 mm glass slide during reflow and SIR testing in order to mimic the poorly vented low standoff components. The paste 33-76-1 also showed very good SMT assembly performance, including voiding of QFN and HIP resistance. The wetting ability of paste 33-76-1 was very good under nitrogen. For air reflow, 33-76-1 still matched paste C which is widely accepted by industry for air reflow process. The above good performance on both non-corrosivity with wet flux residue and robust SMT process can only be accomplished through a breakthrough in flux technology.

Indium Corporation

SEHO at Productronica 2013: A PLUS of Innovations and a PLUS of Services

Industry News | 2013-10-09 08:35:53.0

SEHO Systems GmbH will exhibit in Hall A4, Stand #578 at the Productronica International Trade Fair in Munich, Germany.

SEHO Systems GmbH

Seika Machinery, Inc.'s SPR Unit Proven to Produce Pure Solder Ingots

Industry News | 2011-10-28 20:59:38.0

Seika Machinery announces that an independent lab has confirmed that its Solder Paste Recycling (SPR) machine is capable of producing pure solder ingots from solder paste.

Seika Machinery, Inc.

See Seika Machinery, Inc.'s New Advanced Machinery at SMTA International 2011

Industry News | 2011-09-21 14:09:34.0

Seika Machinery, Inc., a leading provider of advanced machinery, materials and engineering services, will highlight its new advanced machinery in Booth #136 at the upcoming SMTA International Conference & Exhibition

Seika Machinery, Inc.


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