Oct 12, 2022 
LED panel is a kind of flat panel display which is composed of small LED modules. It is the largest and most widely used large-screen panel technology at present.
It can be used not only indoors but also outdoors, waterproof, windproof and rain proof. Such as outdoor advertising large screen, LED information release, stage background screen etc. are all LED panel technology.
What is the SMT Production Process of LED panel?
1. Product Finalization Design:
There are many kinds of LED panel, for different working environments and display content, as well as the special requirements of customers, it is necessary to finalize the product, determine the indicators of the product, in order to better meet the needs of customers.
2. Confirm The BOM List:
After the product is finalized, a detailed bill of materials and BOM list should be made. A complete BOM list can achieve twice the result with half the effort. The Long March of materials can avoid the prolongation of the production cycle due to the lack of materials in the production process. At the same time, the centralized purchase of materials has the price advantage over the scattered purchase of materials, which can reduce the cost of raw materials.
3. SMT Production Process:
What equipments are required for SMT Production Line ?
SMT Stencil Printer I.C.T-4034
The solder paste is evenly spread on the PCB board. Pay attention to good contact and compression when printing, and ensure uniform thickness of the printing surface.
I.C.T-4034 wich has two independent motorrised print head with max PCB size 400*340mm completely suitable for LED panel printing.
Learn More
Decan S2 Chip Mounter
Attach the electronic components to the PCB. Note during placement: Orientation and polarity of components: Pins of components should be aligned with pins of pad package
Learn More
I.C.T-Lyra 733 Reflow Oven
Fix components attached to the PCB on the board.
Solder paste can be melted by reflow soldering, so that the components can be soldered on the PCB board.
When reflow soldering, please pay attention to:
Temperature setting for each temperature zone & Time setting for each temperature zone of reflow soldering
Learn More
4. Testing:
After soldering the PCB board must be tesed to determin the quality of the board:
-
Test dead light, dark light
-
Whether the components are damaged
-
Whether the components are soldered or falsely soldered
-
Whether the signal timing is correct
5. Aging of semi-finished products：
Aging of semi-finished products is more important for mass production. During aging, the whole production can be evaluated and quality problems can be found and solved in time.
6. Glue：
For outdoor LED products, it is necessary to pour glue and waterproof.
7. The final steps are finished module aging and box assembly aging
If you want to built LED factroy, pls contact us for more details.
»
