EXCEN PRO High Speed SMT Modular Mounter

EXCEN PRO High Speed SMT Modular Mounter Description:

Realizes the World’s Highest Area Productivity

As a high speed modular mounter that applies a high speed rotary head equipped with 16 nozzles, EXCEN realizes the world’s highest speed of 120,000 CPH among mounters of the same class as well as the world’s highest area productivity. In addition, it secures the reliability of fine chip placement by applying the function to monitor pre- and post-part placement, SVS (Side-view Vision System), and maximizes work convenience and actual productivity by applying various operation modes including non-stop device type change, mixed production of different boards as well as the SMART Feeder that realizes the world’s first Auto Splicing and Auto Loading functions.

• 120,000 CPH(Optimum)
• Ultra Slim Design with a Total Length of 1.25m
• Applies High Rotary Modular Head
• Side-view Vision System(SVS)   - Monitoring of pre- and post-part placement
• Mixed Production of Different Boards/
• Independent Production at the Front and Rear/
• Non-stop Change-over of Device Types
• High Speed and High Precision Feeder
• SMART Feeder  - The world’s first Auto Splicing and Auto Loading functions

HIGH PERFORMANCE:

• Realizes the Highest Placement Speed of 120,000 CPH by Applying a High Speed Rotary Head Equipped with 16 Nozzles
• Increases Actual Productivity by Reducing the Waiting Time Between Part Pickup and Placement to Zero(Cycloidal Motion)
• Ultra Slim Design with a Total Length of 1.25m with Line Length and Area Productivity Being 50% and 200% of Those of Existing High Speed Lines, Respectively

HIGH RELIABILITY:

• Side-view Vision System(SVS)
  • Secures fine chip placement reliability by adopting a function to monitor pre- and post-part placement status
• Applies an Electrically Driven High Speed and High Precision Feeder
  • Enables a stable supply of parts through high performance servo control
  • Applies Samsung’s original high precision accuracy compensation algorithm and mechanism to minimize accuracy deviation over time
• Automatic Pickup Position Correction Function
  • Feeders have a fiducial mark for automatic recognition of part pockets - Applies automatic feeding after reel replacement
  • The function to recognize the nozzle center after automatic nozzle change allows for automatic correction of nozzle offset
  • Automatic correction of pickup error during pickup through part center recognition offset

FLEXIBLE PRODUCTION:

• Modular Head
  • Applies a modular head to allow an exchange between the high speed head and multi-functional head at the customers’ production site
• Allows Simultaneous Production of Several Products Through Independent Production at the Front and Rear as well as Mixed Production of Different Types of Boards
  • Allows the Device Type to be Changed at a Lane without Stopping the Machine by Providing a Non-stop Device Type Change Function/li>
  • Increased machine operation efficiency through advance preparation using a docking cart
• Allows Maximization of Actual Productivity Through Various Operation Modes
  • Independent production at the front and rear mixed production of different boards, non-stop device type change, part placement in turns(Loading Time Zero)

EASY OPERATION:

• Secures Feeder Operational Convenience by Applying a Super Slim Single Lane Electrically Driven Feeder
• One-touch Exchange
  • Minimizes device type changing time by applying a one-touch exchange method to the docking cart, ANC and backup plate
• SMART Feeder
  • · Realizes the world’s first feeder equipped with Auto Splicing and Auto Loading functions · Applicable to reels with a small quantity of parts
  • · Maximizes work convenience and actual productivity by automating the splicing process for part reel replacement which has been performed by hand