Fuji has released Floor Insight, new software for monitoring quality and operating rates at all the lines in an entire factory which also offers powerful analysis tools and gives help in creating effective countermeasures.
Floor Insight comprises two main applications, Management Monitor and Defect Analyzing Master.
Management Monitor - Learn fast, act quickly
Management Monitor is designed specifically for administrators.
This application displays the operating condition of every line in the factory on one screen (including printers, SPI, mounters, reflow, and AOI). This means you can check production progress at a glance and know immediately if there are delays at any of the lines.
For each of the parameters displayed on the screen, if any processes fall below preset tolerances, warnings are displayed or emails sent to the line manager to notify them of any problems. This enables you to quickly identify what is causing the delay in production and to remedy the situation right away.
Defect Analyzing Master - Display the production history for all machines
Defect Analyzing Master is for maintaining quality.
This application displays the production history of all machines in each SMT line (printers, SPI, mounters, reflow, and pre- and post-reflow AOI) and allows you to quickly analyze panels for which defects were detected during either SPI or AOI.
Until now, analyzing defect causes meant spending lots of time sifting through the production history and settings in the separate systems of each machine.
With Defect Analyzing Master, even production history and settings from other companies' machines can be displayed on the same screen, enabling fast and effective analysis.
With these two tools, Floor Insight provides excellent support for your improvement processes as you perform the daily monitoring, cause analysis, countermeasure work, and effectiveness checking that contribute to overall factory performance.