Electronics Manufacturing Technical Articles

Electronics Manufacturing Technical Articles

Papers and articles related to SMT, PCB & EMS industry.


  • Europlacer SMT Pick & Place Machines
  • Precision, fluid dispensing systems for low volume, high mix, R&D, and high volume 24x7 production
627 SMT / PCB Technical Articles

Solder Joint Reliability Under Realistic Service Conditions

Oct 30, 2014 | P. Borgesen, S. Hamasha, M. Obaidat, V. Raghavan, X. Dai; Department of Systems Science & Industrial Engineering, Binghamton University, M. Meilunas, M. Anselm; Universal Instruments Corporation.

The ultimate life of a microelectronics component is often limited by failure of a solder joint due to crack growth through the laminate under a contact pad (cratering), through the intermetallic bond to the pad, or through the solder itself. Whatever the failure mode proper assessments or even relative comparisons of life in service are not possible based on accelerated testing with fixed amplitudes, or random vibration testing, alone. Effects of thermal cycling enhanced precipitate coarsening on the deformation properties can be accounted for by microstructurally adaptive constitutive relations, but separate effects on the rate of recrystallization lead to a break-down in common damage accumulation laws such as Miner's rule. Isothermal cycling of individual solder joints revealed additional effects of amplitude variations on the deformation properties that cannot currently be accounted for directly.

We propose a practical modification to Miner's rule for solder failure to circumvent this problem. Testing of individual solder pads, eliminating effects of the solder properties, still showed variations in cycling amplitude to systematically reduce subsequent acceleration factors for solder pad cratering. General trends, anticipated consequences and remaining research needs are discussed...

Publisher: Universal Instruments

Universal Instruments

Provider of circuit, semiconductor, back-end assembly technologies and equipment, as well as integrated system solutions to manufacturers in various sectors of the electronics industry.

Conklin, New York, United States

Manufacturer of Assembly Equipment

5 Questions to Ask Before Choosing a New Cut and Strip Machine

Oct 27, 2014 | Pete Doyon, VP Product Management, Schleuniger, Inc.

A lot of time and effort often goes into finding the right equipment for your facility. Purchasing a new wire cut & strip machine is no different. With so many options, where does one start? Asking these five questions during the decision making process will help ensure you end up with equipment that fits all of your needs. ...

Publisher: Schleuniger, Inc.

Schleuniger, Inc.

Schleuniger, Inc. is a leading manufacturer of wire processing equipment. Our innovative automatic and semi-automatic machines are designed to cut, strip, crimp and mark all types of wire and cable.

Manchester, New Hampshire, United States

Manufacturer of Assembly Equipment

Combination of Spray and Soak Improves Cleaning under Bottom Terminations

Oct 23, 2014 | Dr. Mike Bixenman; Kyzen Corporation, Julie Fields; Technical Devices Company, Eric Camden; Foresite.

The functional reliability of electronic circuits determines the overall reliability of the product in which the final products are used. Market forces including more functionality in smaller components, no-clean lead-free solder technologies, competitive forces and automated assembly create process challenges. Cleanliness under the bottom terminations must be maintained in harsh environments. Residues under components can attract moisture and lead to leakage currents and the potential for electrochemical migration (...)

The purpose of this research study is to evaluate innovative spray and soak methods for removing low residue flux residues and thoroughly rinsing under Bottom Termination and Leadless Components...

Publisher: Kyzen Corporation

Kyzen Corporation

A leading supplier of precision cleaning chemistries to the worldwide electronics, metal finishing, medical, semiconductor, and optical industries.

Nashville, Tennessee, United States

Cleaning

Oxide Thickness and Solderability Methodology to Determine Long Term Storage of BGAs and QFPs

Oct 16, 2014 | Rama Hegde, senior member of technical staff; Freescale Semiconductor.

Key points are:

*Long-term storage of BGA & QFP products may be required due to:

  • Fab and assembly factory transfers
  • Product obsolescence requiring customers make lifetime/EOL purchases
  • Providing extended service (10+ years) on vehicles
  • Other program needs
  • * Integrity of EOL products in terms of solderability needs to be verified....

    Publisher: Freescale Semiconductor Inc

Freescale Semiconductor Inc

Freescale is a leader in embedded processing solutions. From microcontrollers and microprocessors to sensors, analog ICs and connectivity, our technologies are fueling the next great wave of innovation.

Austin, Texas, United States

Manufacturer of Components

Cleaning Of Assembled PCBs - A Crucial Way of Enhancing Product Reliability and Avoiding Problems in the Field

Oct 09, 2014 | Wilfried Clemens.

Over the last years more and more international newspapers reported in Europe / USA and Japan: "Tunnel train got stuck under the Channel – thousands of people stranded", "Recall of thousands of cars to workshops for control and repair", "Power Failures left households without energy for hours." Very often news like this relate to malfunctions of electric and electronic circuits under adverse conditions or sometimes even in normal operating environment (...)

The presentation will deal with all kinds of aspect of cleaning to ensure the reliability of electronic circuitry in ever changing operation conditions in the most important industrial areas....

Publisher: Kolb Cleaning Technology GmbH

Kolb Cleaning Technology GmbH

The international full service manufacturer of systems, detergents, equipment and process design for the cleaning in electronics production.

Willich, Germany

Cleaning

Assembly Process Feasibility of Low/No Silver Alloy Solder Paste Materials

Oct 02, 2014 | Jennifer Nguyen Ranilo Aranda, David Geiger, and Murad Kurwa

Sn3.0Ag0.5Cu (SAC305) is the most popular near eutectic lead-free alloy used in the manufacturing processes. Over the last several years, the price of silver has dramatically increased driving a desire for lower silver alloy alternatives. As the results, there is a significant increase in the number of alternative low/no silver lead-free solder alloys available in the industry recently.

In this paper, we'll present the performance and process capability of various low/no silver alloy solder pastes. Data from printability, wetting test, slump test, solder ball test, voiding, etc… will be discussed and compared with the control SAC305 solder paste. Benefits and concerns of using low/no silver alloy solder paste materials will also be addressed....

1 comments.

Publisher: Flextronics International

Flextronics International

Flextronics is a global full-service supplier of a full spectrum of value-added Electronic Manufacturing Services.

Singapore, Singapore

Manufacturer's Rep

Taking the LED Pick and Place Challenge

Sep 25, 2014 | Joshua J. Markle.

For the past few years there has been a shift in the Lighting Industry that has carried over to the surface mount technology assembly line. What is this shift you may ask? Well it is the LED revolution. This revolution or change in lighting has some very promising results already in practice and many more companies looking to implement the LED technology into their product portfolio's. With a number of companies looking to expand their portfolio to include LED fixtures there has been an increase in the number of companies that have started their own SMT lines, as well as a significant number of contract manufacturers to meet this new industries demands (...)

This presentation will discuss some issues in the pick and place process for LEDs and presents a method to troubleshoot and resolve these issues....

2 comments.

Publisher: Cree, Inc.

Cree, Inc.

Cree is a market leader in LED chips, power LEDs, LED backlighting, power switching and wireless communications devices.

Durham, North Carolina, United States

Manufacturer's Rep

Predicting the Lifetime of the PCB - From Experiment to Simulation

Sep 18, 2014 | Markus Leitgeb, AT&S Peter Fuchs, PCCL.

Two major drivers in electronic industry are electrical and mechanical miniaturization. Both induce major changes in the material selection as well as in the design. Nevertheless, the mechanical and thermal reliability of a Printed Circuit Board (PCB) has to remain at the same high level or even increase (e.g. multiple lead-free soldering). To achieve these reliability targets, extensive testing has to be done with bare PCB as well as assembled PCB. These tests are time consuming and cost intensive. The PCBs have to be produced, assembled, tested and finally a detailed failure analysis is required to be performed.

This paper examines the development of our concept and has the potential to enable the prediction of the lifetime of the PCB using accelerated testing methods and finite element simulations....

Publisher: AT&S

AT&S

AT&S is currently Europe’s largest printed circuit board manufacturer and one of the market leaders in high-end printed circuit board technology.

Leoben, Austria

Contract Manufacturer

Plastic vs Metal Stencils for Prototype Printing

Sep 11, 2014 | Bob Wettermann.

This article goes through the pluses and minuses of using plastic stencils for DIY prototypes. The release efficiency is measured and "rules of thumb" for using one type vs another is explained....

Publisher: Business Electronics Soldering Technologies (BEST) Inc.

Business Electronics Soldering Technologies (BEST) Inc.

BEST offers professional rework, repair and prototype builds of PCBs. Our experienced instructors teach professional soldering classes as we are an IPC certified training center.

Rolling Meadows, Illinois, United States

Repair/Rework, Soldering, Service Provider, Training / Education

Reliability of Reworked QFNs

Sep 11, 2014 | CRANE.

In this DOD study the reliability of reworked QFNs is studied with the outcome being that a stay in place stencil does not impact the reliability of a QFN reworked using this technique...

Publisher: Business Electronics Soldering Technologies (BEST) Inc.

Business Electronics Soldering Technologies (BEST) Inc.

BEST offers professional rework, repair and prototype builds of PCBs. Our experienced instructors teach professional soldering classes as we are an IPC certified training center.

Rolling Meadows, Illinois, United States

Repair/Rework, Soldering, Service Provider, Training / Education

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