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Universal GSM1 startup error

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#74323

Universal GSM1 startup error | 4 August, 2015

OS/2 UIC version 3.2.3

Powerup seems to go OK until, while the GUI says ...initializing..., an error popup appears saying "Did not receive request to load machine model within timeout period. Possible machine error condition exists. Do you want to continue waiting?" If I click Yes, the status changes to "Waiting to load machine model," and eventually the popup appears again.

What component requests the machine model?

Noticed during the pre-GUI startup it said VME loader 1877584 bytes, remaining time :26 sleep 20 Were there supposed to be progress messages before the sleep?

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NRS

#74341

Universal GSM1 startup error | 6 August, 2015

It could be a blown fuse on the power distribution panel or a failed power supply. Check the power distribution board in the front lower center of the machine. There are 11 LEDs on the board and 10 should be ON

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#74347

Universal GSM1 startup error | 7 August, 2015

The power distribution board has 10 green LEDs on. By the time of the error SysFail is still on. Logicomm connected to the Force board COMM2 shows a stream of messages saying "Lantern system not active. Heart Beat = 0"

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NRS

#74349

Universal GSM1 startup error | 8 August, 2015

It would be helpful to know what happened before the error occurred. Do you have another machine so that you can swap some boards? The Force CPU, (machine controller) located in the VME, is responsible for controlling all machine-related activities. During initialization, the Force CPU must load up with a machine control program and then check if all it's slave processors are ready to work. (Motion control boards, Vision processor and MMit I/O boards) Then it downloads information from the hard disk to itself, its global memory and the slave processors with machine data, such as servo curves, calibration model files and I/O addresses. If any of these processes fail, Initialization never completes.

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#74367

Universal GSM1 startup error | 12 August, 2015

Before the error it was shut off for at least two weeks. When turned on again the error appeared. We have software un-mounted everything in System Setup->Machine->Config and set all their addresses to 0. We have swapped the EPC5, the VGA Video, the Force board, and most recently the Lantern 630VME. Watching the Force board COMM2 with Logicomm, at the end of all the ldx file processing it changes to continuous messages saying, "Lantern system not active. Heart Beat = 0."

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NRS

#74369

Universal GSM1 startup error | 12 August, 2015

I think the heart beat message comes up if the vision had not initialized. You have changed that already stop I think it is something else. Have you some money a Restore of the Machine Configuration and Mapping and Calibration Data?

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#74372

Universal GSM1 startup error | 12 August, 2015

We tried restoring the Machine Configuration, Mapping, and Calibration data from after the calibration done last year. The error was still present after the restore and restart.

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NRS

#74376

Universal GSM1 startup error | 12 August, 2015

Sorry for all the typos in the last message. As the machine was powered OFF for two weeks I would have expected a battery problem. Can you capture a Logicimm file and see what the file says before the heart beat messages?

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#74377

Universal GSM1 startup error | 12 August, 2015

Here's the end of Logicomm capture on Force COMM2 where it starts the Lantern system not active messages. Couldn't get attach to work.

Startup and earlier .ldx file loading omitted

ulLoadTasks(): Opening the RFS pseudo device driver ...

ulLoadTasks(): Device = 60000

ulLoadTasks(): Loading the object file ...

ulLoadTasks(): RFS Task Name = Calib.ldx

ulLoadTasks(): Getting the object file information ...

ulLoadTasks(): Allocating task memory ...

Found section code...size = 191998.

Found section strings...size = 21580.

Found section vars...size = 1660.

Found section literals...size = 490.

Found section zerovars...size = 44.

Found section const...size = 4.

Found section weak_externs...size = 20668.

ulLoadTasks(): Loading the object file ...

ulLoadTasks(): Storing initialization data ...

ulLoadTasks(): RN#1 rn_getseg size = 67c

ulLoadTasks(): pVarsInitDataAddr= 5300

ulLoadTasks(): Creating the task ...

ulLoadTasks(): ulTaskID = ac0000

ulLoadTasks(): task entry = 151a68

ulLoadTasks(): Closing the RFS pseudo device driver ...

vSMTStart: CpuGlobalPtr = 6fae68; BusGlobalPtr = 737ef8

vSMTStart: size of CPU_GLOBAL = 161514

vSMTStart: size of GLOBAL_TABLE = 452

vSMTStart: Start of VME shared area = 737ef8

vSMTStart: sizeof(MCOSTaskData)=4320;sizeof(MCOS_TASK_DATA)=80

Opening (de_open) mbox driver, unit #0 ...

Enabling (de_cntrl) mbox driver, unit #0 interrupts ...

Opening (de_open) mbox driver, unit #1 ...

Enabling (de_cntrl) mbox driver, unit #1 interrupts ...

vSMTStart: Tell USOS okay to initialize GLOBAL

vInitUPSGlobal: Ready for GLOBAL_VERSION_NUMBER

vInitUPSGlobal: Ready for FORCE VME MEMORY access code

vInitUPSGlobal: FORCE VME MEMORY access code = 8

vInitUPSGlobal: Ready for START address

vInitUPSGlobal: START address = 737ef8

vInitUPSGlobal: Ready for END address

vInitUPSGlobal: END address = 7fb3f8

vInitUPSGlobal: Ready to INITIALIZE memory

vSMTStart: UPS GLOBAL memory initialized

vSMTStart: Full Run debug mode NOT selected

vSMTStart: Simulation mode NOT selected

This is the LOADED timer exerciser running ...

Opening (de_open) timer driver...

Enabling (de_cntrl) timer interrupts...

Running (de_cntrl) polled clock...

vClockDevice: Timer Parameters: period = 1ms; priority = 6; address = 701648

vSMTStart: IOInit complete

pFindTaskData: found task data for STSK

pFindTaskData: found task data for PHYT

ulStartRequest: Task Name = PHYT; Caller's Task ID = b0000

pFindTaskData: found task data for PHYT

ulStartRequest: ulEventsReceived = 1

pFindTaskData: found task data for MSG_

ulStartRequest: Task Name = MSG_; Caller's Task ID = b0000

pFindTaskData: found task data for MSG_

ulStartRequest: ulEventsReceived = 1

vSMTStart: call vInitAxes

vSMTStart: call vInitMotion

pFindTaskData: found task data for CVI_

ulStartRequest: Task Name = CVI_; Caller's Task ID = b0000

pFindTaskData: found task data for CVI_

ulStartRequest: ulEventsReceived = 1

FidList = 6a25bc

vSMTStart: Start loading Machine Model data

FidList = 6a25bc

CompList = 691e70

pFindTaskData: found task data for MMDL

FidList = 6a25bc

CompList = 691e70

Lantern system not active. Heart Beat = 0

ulStartRequest: Task Name = MMDL; Caller's Task ID = b0000

Lantern system not active. Heart Beat = 0

pFindTaskData: found task data for MMDL

Lantern system not active. Heart Beat = 0

ulStartRequest: ulEventsReceived = 1

Lantern system not active. Heart Beat = 0

vSMTStart: wait for model load to complete

Lantern system not active. Heart Beat = 0

Lantern system not active. Heart Beat = 0

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#74676

Universal GSM1 startup error | 3 October, 2015

I have the same problem and while using logicomm it gives an error message (FC107F24) !!! how can I read this error to address the problem ???

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NRS

#74693

Universal GSM1 startup error | 6 October, 2015

With the address of FC107F24 I would look at the Slot 11 UIMC board. Try swapping with another Radisys Board. Check jumpers, changing one jumper only on each board.

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#74707

Universal GSM1 startup error | 9 October, 2015

Thanks NRS, yes UIMC by mistake was in incorrect slot (11) once we moved it to slot 12 it works, thanks again.

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#74713

Universal GSM1 startup error | 11 October, 2015

if you are facing a problem to send the data to your machine then you must check the driver part of your machine if you are sending it through any software. Also check the power status of the machine. You can also go for one simple method by doing Reset all the related devices.

http://www.7pcb.de/

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