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laser soldering

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laser soldering - Nov 20, 2007 by dbas  

laser soldering - Nov 23, 2007 by Gary  

laser soldering - Nov 26, 2007 by James  

laser soldering - Nov 26, 2007 by Real Chunks  

laser soldering - Nov 27, 2007 by Gary  

laser soldering - Nov 30, 2007 by nas  

#52592

laser soldering | 20 November, 2007

Is anyone using a laser to selectively solder components to a board?

I'm just starting to research selective soldering methods for the company i work for as we're looking to replace our current hand soldering processes for lead- and lead free- products. At the moment i don't think a mini-wave would be suitable for our application due to the need to apply the solder on the top side of the board.

An idea of the price for this kind of equipment would be appreciated, and any process limitations that people may have encountered or know of.

Many thanks......

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#52632

laser soldering | 23 November, 2007

Yes, PROMATION has customer's using laser to solder PCBs.
This is too broad of a forum to discuss openly so please feel free to write me at:
Gary_Goldberg@pro-mation-inc.com
Perhaps I can assist

Gary

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#52636

laser soldering | 26 November, 2007

My advice is the technology is not there unless your boards have been designed for laser soldering. Even then there are too many limitations to go into it. We tried a unit for almost a year and were never able to get consistent, not even going to mention quality, production out of the unit.

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#52649

laser soldering | 26 November, 2007

I agree with James. Granted there are a variety of lasers to try, we too could not get a consistent power setting. Plus when paste turns liquid, you get some reflection. Also the mask around the pad has to be pulled back or burning may occur.

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#52673

laser soldering | 27 November, 2007

Well, there seems to be many opinions, many of which could be correct, however...
With the proper laser they can be quite good for soldering.

Here are a few guidelines I would like to suggest.
1) Have your product soldered first (by the vendor)
2) Try to spec in a 960 to 980 nm rated laser. These diodes are more penetrative and less refelective.
3) Use a wire or paste that has a 3 to 3.5% flux content. They seem to solder better.
4) If you can get variable beam, it is a great feature. This allows you to have a range that the beam can be adjusted for various pad sizes.
and finally
5) Vision is a good feature. While it costs more, it allows to you precisely target the pad each time.

Hope this helps

Gary

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nas

#52719

laser soldering | 30 November, 2007

If the goal is selective soldering (not to raise the substrate temperature too high), consider the use of microwaves. Our company has been working on this technology for selectively bonding substrates. For example, we use the process to bond ROHS metallizations bumps at far lower temps than what's applied in the industry.

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